Safety procedures people remember at the machine.
The problemToolbox talks change with every supervisor and every shift.
Watch the films
Sample · Made with Coursento AI · People and places are fictional
What this film shows
A technician walks up to a stopped packaging line, and a close-up shows the air gauge still high on its dial as her hand stops in mid-air. A supervisor slides a heavy binder back on its shelf, and on her break she watches a lesson on her phone, with a real decision in it. Back at the machine her padlock is on, the needle rests at the bottom of the dial, and she nods.
Sample · Made with Coursento AI · People and places are fictional
What this film shows
A lockout procedure and one sentence become a plan of three lessons, which is approved before anything is made. The crew writes and reviews, a filmed lesson appears, then a practice decision about stored air and an AI tutor that cites the scene. The course is published in two languages and tracked by team, shown with sample data.
Sample · AI presenter · People and places are fictional
What this film shows
An AI presenter speaks from a factory floor, a maintenance workshop and a lockout station about toolbox talks that change with every supervisor, with lockout/tagout's place on OSHA's most-cited list on screen. A lesson frame follows. The film ends on where a course goes: phones offline, MP4 for the break room, SCORM or cmi5, and certificates.
The industry today
A floor that never stops to learn
A plant trains around production, never the other way round. Lines run on shifts, changeovers eat the hour you hoped to borrow, and the person who knows Line 4 best is two years from retiring. New hires and contractors arrive faster than a supervisor can walk them through it. Each must know the lockout steps, the forklift routes and the chemical labels before they touch anything, often in a second language and with little time for reading.
Most of that knowledge still lives in SOP binders and reaches the floor as a toolbox talk that changes with every supervisor. The sheet gets signed and filed, and nobody can say what stuck. Energy control and machine guarding keep surfacing in audits, each new machine rewrites a procedure just as the old one sank in, and in the Gulf the summer midday work ban reshuffles shifts every June. The break room may be the only quiet ten minutes of the day.
- 5,070
- fatal work injuries in the US in 2024 across all industries, not manufacturing alone, 4.0% fewer than in 2023.US Bureau of Labor Statistics, 2026
- 3rd
- most-cited OSHA standard in fiscal 2026 so far: control of hazardous energy, lockout/tagout (1910.147). Preliminary list.OSHA, Top 10 Most Frequently Cited Standards, FY2026
- Up to 3.8M
- new employees US manufacturing may need between 2024 and 2033. About 1.9 million of those jobs could go unfilled.Deloitte and The Manufacturing Institute, 2024
Where training breaks
What makes this hard, and what changes
The problem
Toolbox talks change with every supervisor and every shift.
With Coursento
One filmed, narrated version of the procedure for every shift, with a decision at each hazard and a check at the end.
The problem
The line can't stop for a classroom, and signal on the floor comes and goes.
With Coursento
Short lessons on a phone at break, saved to the offline app, or an MP4 with captions on the break-room screen.
The problem
A changeover or a new machine rewrites the SOP.
With Coursento
Start from the revised SOP. Change one scene and keep the rest, without rebuilding the course.
The problem
An auditor asks who was trained on this machine, and when.
With Coursento
See progress, scores and certificates with expiry warnings in Coursento, or send completions to your LMS through SCORM or cmi5.
How it works
From your document to a course
Turn lockout procedures, SOPs, incident reviews and toolbox talks into filmed, interactive courses in English and Arabic, with knowledge checks, certificates, offline viewing and MP4 for the break-room screen.
What you bring
- Lockout/tagout and isolation procedures
- SOPs and work instructions
- Incident reviews and near-miss reports
- Toolbox talks and shift briefings
- Equipment manuals and changeover sheets
Courses support your safety programme. They never replace hands-on authorisation or competency sign-off by a competent person. Take names out of incident reviews before you use them as sources.
Start from one of these
Courses to start from
Take a brief as it is, or change it to fit. It goes with you into your workspace, where nothing is made until you approve the plan.
Maintenance technicians
Lockout/Tagout: Zero Energy, Every Time
Three short lessons for maintenance technicians, with a stored-energy decision on each machine and a five-question check. English and Arabic.
Maintenance crews and contractors
Working at Height
Two short lessons for maintenance crews and contractors, with an anchor-point decision and a five-question check.
Shop-floor and yard crews
Heat Stress: Recognise, Respond, Prevent
Two short lessons for shop-floor and yard crews before summer, with a decision at each warning sign and a three-question check.
Line operators
Line 4 Changeover, Step by Step
One lesson for line operators, from the changeover sheet, with a spot-the-missed-step decision and a three-question check.
All floor staff
Forklift and Pedestrian Safety
Two short lessons for everyone who works near the aisles, with a right-of-way decision at a blind corner and a five-question check.
Contractors and agency staff
Contractor Site Induction
Three short lessons for contractors and agency staff, with a hazard-spotting walk-through and a ten-question check.
Who this is for
EHS director
Keeps one approved version of every safety course, on every shift.
Plant manager
Sees who is trained on what without stopping a line.
Operational excellence lead
Turns changeover standards into steps a crew can follow.
Training coordinator
Swaps sign-in sheets for records, reminders and certificates.
What to measure
Coursento tracks completion, scores, time and certificates. You bring the outcome data.
- Recordable and lost-time injury rates
- Near-miss reports
- Trained before being authorised for a task
- Time to productivity
- Audit findings
- Changeover errors and scrap
Supports your obligations under
- United States
- OSHA 1910.147 · OSHA 1910.1200 · OSHA 1910.178
- European Union
- Framework Directive 89/391 Art. 12 · Machinery Regulation 2023/1230 (from January 2027)
- Gulf
- MHRSD OSH rules · Abu Dhabi OSHAD-SF · Summer midday work ban (mid-June to mid-September) · NCA OTCC-1:2022 for critical plants
- International
- ISO 9001 · Food GMP
Coursento helps you deliver and evidence training. It doesn't replace your compliance programme or legal advice, and it holds no certification.
Questions
Can this replace hands-on lockout or forklift training?
No. A course prepares people and records what they learned. Hands-on authorisation and competency sign-off stay with a competent person on your site.
What about a floor with no signal?
Learners save courses to the offline app and their progress syncs later. For a shared screen, export an MP4 with captions. The AI tutor works in Coursento, not in offline copies.
Do contractors and agency staff need a Coursento account?
Not if the course reaches them through your LMS or as an MP4: SCORM or cmi5 packages in your LMS, or MP4 files, need no Coursento account. Validation against real LMSs is in progress, so test a package in yours before you commit.
More use cases
All use cases
Your first course is one sentence away.
Describe the course you need, and approve its plan before any lesson is written.